MIL-STD-461 – Electromagnetic Compatibility Testing

MIL-STD-461 was created by the military in 1982, and its charter is to ensure that any electronics procured by the military have very little electromagnetic emissions both radiated through the air and out through power lines and I/O cables. Additionally, it requires that fairly large field strengths do not disrupt the operation of a device. Here are the names of the tests and their purposes:

Table I. Emission and Susceptibility Requirements

Req. Description
CE101 Conducted Emissions, Power Leads, 30 Hz to 10 kHz
CE102 Conducted Emissions, Power Leads, 10 kHz to 10 MHz
CE106 Conducted Emissions, Antenna Terminal, 10 kHz to 40 GHz
CS101 Conducted Susceptibility, Power Leads, 30 Hz to 150 kHz
CS103 Conducted Susceptibility, Antenna Port, Intermodulation, 15 kHz to 10GHz
CS104 Conducted Susceptibility, Antenna Port, Rejection of Undesired Signals, 30 Hz to 20 GHz
CS105 Conducted Susceptibility, Antenna Port, Cross-Modulation, 30 Hz to 2- Ghz
CS106 Conducted Susceptibility, Transients, Power Leads
CS109 Conducted Susceptibility, Structure Current, 60 Hz to 100 kHz
CS114 Conducted Susceptibility, Bulk Cable Injection, 10 kHz to 200 MHz
CS115 Conducted Susceptibility, Bulk Cable Injection, Impulse Excitation
CS116 Conducted Susceptibility, Damped Sinusoidal Transients, Cables and Power Leads, 10 kHz to 100 MHz
RE101 Radiated Emissions, Magnetic Field, 30 Hz to 100 kHz
RE102 Radiated Emissions, Electric Field, 10 kHz to 18 GHz
RE103 Radiated Emissions, Antenna Spurious and Harmonic Outputs, 10 kHz to 40 GHz
RS101 Radiated Susceptibility, Magnetic Field, 30 Hz to 100 kHz
RS103 Radiated Susceptibility, Electric Field, 2 MHz to 40 GHz
RS105 Radiated Susceptibility, Transient Electromagnetic Field

Not all tests are applicable for every product. Your customer’s procurement should provide you with the levels and the applicable tests, but here is a general guideline of what tests are required:

Requirement Matrix

Equipment and Subsystems
Installed In, On, or Launched
From the Following
Platforms or Installations


Table II. Requirement Applicability

Legend:
A: Applicable
L: Limited as specified in standard
S: Procuring activity must specify in procurement documentation

Within each set of immunity testing, there are specific field strengths that must be met. Again, this is ultimately dictated by the customer, but here is a guideline for the “RS103” testing levels, which is the radiated immunity test:

TABLE III. RS103 Limits
LIMIT LEVEL (VOLTS / METER)

FreqRange Aircraft
(External or
Safety Critical)
Aircraft
Internal
All Ships
(Above Decks) &
Submarines
(External) *
Ships
(Metallic)
(Below Decks)
Ships
(Non-Metallic)
(Below Decks) **
Submarines
(Internal)
Ground Space
2 MHz A 200 200 200 10 50 5 50 20
  N 200 200 200 10 50 5 10 20
30 MHz AF 200 20 - - - - 10 20
30 MHz A 200 200 200 10 10 10 50 20
    N 200 200 200 10 10 10 10 20
1 GHz AF 200 20 - - - - 10 20
1 GHz A 200 200 200 10 10 10 50 20
    N 200 200 200 10 10 10 50 20
18GHz AF 200 60 - - - - 50 20
18GHz A 200 200 200 10 10 10 50 20
    N 200 60 200 10 10 10 50 20
40GHz AF 200 60 - - - - 50 20

KEY:
A = Army
N + Navy
AF - Air Force

* For equipment located external to the pressure hull of a submarine but within the superstructure, use SHIPS (METALLIC) (BELOW DECKS)

** Equipment located in the hanger deck of Aircraft Carriers

Interested in learning more about the chamber we use for MIL-STD-461 testing? Click here to read about it at our facilities.

As always, we are here to help with the product design cycle to ensure a compliant product. We see compliance issues on a daily basis, and have amassed a great amount of knowledge for solutions we want to share with you. Here is how we can be involved at each stage with our engineering services group.

EMC Design Cycle


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